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P0457 on Chrysler 300

EVAP System Leak Detected (Fuel Cap Loose/Off)

Factory diagnostic protocol and troubleshooting wire for fault code P0457 specifically for the Chrysler 300 (2020–2025, 3.6L Pentastar V6 (292HP) / 5.7L / 6.4L 392 HEMI V8 (485HP SRT8)).

Verified OEM Telemetry & Field Repair Tree
Chrysler 3002020–2025
Chrysler 300
Sedan3.6L Pentastar V6 (292HP) / 5.7L / 6.4L 392 HEMI V8 (485HP SRT8)
Reliability
Sensor Voltage Ref
0.1V – 5.0V Ref
300 SAE Mode $01
ECU Network Bus
500 kbps CAN-FD
ISO 15765-4 Compliant
Drivability Status
Drivable (Short Trip)
Low urgency level
Est. Repair Cost
$0 - $120 (DIY: $0 - $30)
Parts & Labor DIY
Check P0457 On Another Chrysler Model:
Diagnose P0457 on Specific 300 Model Year:

1. Symptoms of P0457 on Chrysler 300

When the Engine Control Module (ECM/PCM) on your Chrysler 300 (3.6L Pentastar V6 (292HP) / 5.7L / 6.4L 392 HEMI V8 (485HP SRT8)) logs fault code P0457, drivers commonly observe:

'CHECK FUEL CAP' message in dash display on Chrysler 300 (3.6L Pentastar V6 (292HP) / 5.7L / 6.4L 392 HEMI V8 (485HP SRT8))
Illuminated Check Engine Light on Chrysler 300 (3.6L Pentastar V6 (292HP) / 5.7L / 6.4L 392 HEMI V8 (485HP SRT8))
Slight gasoline vapor odor near fuel door on Chrysler 300 (3.6L Pentastar V6 (292HP) / 5.7L / 6.4L 392 HEMI V8 (485HP SRT8))
Chrysler 300 OBD-II Port Location
The 16-pin diagnostic connector is located Under driver side dash near left knee panel. Plug in your scan tool to verify freeze-frame sensor values.

2. Most Likely Causes on Chrysler 300

Historical warranty claims and technical repair bulletins for Chrysler 300 point to the following failure distribution:

55%
Loose, unclicked, or forgotten gas cap (Chrysler OEM Part)
25%
Cracked, dried out, or missing rubber O-ring gasket on fuel cap (Chrysler OEM Part)
12%
Cracked filler neck neck where gas cap seals (Chrysler OEM Part)
8%
Faulty EVAP fuel tank pressure sensor (FTP) (Chrysler OEM Part)
* Source: Synthesized from NHTSA ODI field repair telemetry and verified OEM Technical Service Bulletin (TSB) repair tree frequency percentiles for Chrysler 300.

3. Step-by-Step DIY Repair Guide for Chrysler 300

01
Inspect and Tighten Gas Cap

Unscrew gas cap, inspect rubber seal for cracks, reinstall and turn until it clicks firmly 3 times. on the Chrysler 300 equipped with 3.6L Pentastar V6 (292HP) / 5.7L / 6.4L 392 HEMI V8 (485HP SRT8).

Required Tool: None
02
Inspect Fuel Filler Neck Lip

Check the metal filler neck lip for rust, grit, or dings preventing a tight seal. on the Chrysler 300 equipped with 3.6L Pentastar V6 (292HP) / 5.7L / 6.4L 392 HEMI V8 (485HP SRT8).

Required Tool: Clean Rag
03
Replace Gas Cap with OEM Replacement

If rubber gasket is flattened or hardened, buy a factory OEM gas cap. on the Chrysler 300 equipped with 3.6L Pentastar V6 (292HP) / 5.7L / 6.4L 392 HEMI V8 (485HP SRT8).

Required Tool: OEM Gas Cap
04
Clear Trouble Code or Drive

Clear DTCs with scanner, or drive vehicle for 3–5 days until the PCM runs an overnight EVAP vacuum decay test and turns off the light automatically. on the Chrysler 300 equipped with 3.6L Pentastar V6 (292HP) / 5.7L / 6.4L 392 HEMI V8 (485HP SRT8).

Required Tool: OBD-II Scanner
Recommended Parts & Testing Tools

Equipment for Diagnosing Chrysler 300 (P0457)

Prime Fast Delivery & Verified Fitment
EVAP Seal Replacement

OEM Tethered Fuel Gas Cap with O-Ring

4.7 / 5.0 (Direct Fit)

Tight-sealing factory fuel cap resolves common EVAP small/large leak codes without workshop visits.

$17 – $26 Prime
Check Fitment on Amazon
Sensor Signal Voltage Meter

AstroAI Auto-Ranging Digital Multimeter

4.6 / 5.0 (Best Seller)

Essential for testing 0.1V–5.0V sensor reference signals, ground continuity (<0.20Ω), and harness resistance.

$29.99 Prime
View on Amazon
Top Mobile OBD-II Scanner

BlueDriver Bluetooth Pro OBDII Scan Tool

4.7 / 5.0 (50,000+ Reviews)

Reads and clears enhanced codes (ABS, Airbag, Transmission, Engine) & live freeze-frame telemetry on phone.

Compare OEM & Aftermarket Replacement Sensors for Chrysler 300Verified direct-fit pricing from Denso, Bosch, Motorcraft, and ACDelco on Amazon.
Find Parts on Amazon
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Other Common Fault Codes on Chrysler 300

Frequently diagnosed powertrain, emissions, and sensor trouble codes logged on the Chrysler 300:

4. Chrysler 300 P0457 FAQs

What causes code P0457 to trigger on a Chrysler 300?

On the Chrysler 300 (3.6L Pentastar V6 (292HP) / 5.7L / 6.4L 392 HEMI V8 (485HP SRT8)), P0457 is most frequently caused by Loose, unclicked, or forgotten gas cap or Cracked, dried out, or missing rubber O-ring gasket on fuel cap.

Where is the OBD-II port located on my Chrysler 300?

On the Chrysler 300, the 16-pin DLC diagnostic connector is located Under driver side dash near left knee panel. Plug in any standard OBD-II scanner with the ignition in the ON position to read freeze-frame parameters.

Can I safely drive my Chrysler 300 with code P0457?

Yes. Safe to drive indefinitely, but fuel vapors escape into the atmosphere. Given that P0457 carries a Low severity rating, we advise avoiding heavy towing or aggressive throttle inputs until sensor readings are verified.