B0091 on Chrysler 300
Factory diagnostic protocol and troubleshooting wire for fault code B0091 specifically for the Chrysler 300 (2020–2025, 3.6L Pentastar V6 (292HP) / 5.7L / 6.4L 392 HEMI V8 (485HP SRT8)).
1. Symptoms of B0091 on Chrysler 300
When the Engine Control Module (ECM/PCM) on your Chrysler 300 (3.6L Pentastar V6 (292HP) / 5.7L / 6.4L 392 HEMI V8 (485HP SRT8)) logs fault code B0091, drivers commonly observe:
2. Most Likely Causes on Chrysler 300
Historical warranty claims and technical repair bulletins for Chrysler 300 point to the following failure distribution:
3. Step-by-Step DIY Repair Guide for Chrysler 300
Disconnect battery negative cable and wait 15 minutes to fully discharge SRS backup capacitors before touching airbag components. on the Chrysler 300 equipped with 3.6L Pentastar V6 (292HP) / 5.7L / 6.4L 392 HEMI V8 (485HP SRT8).
Remove driver side door sill trim / lower B-pillar trim to access the yellow impact sensor. on the Chrysler 300 equipped with 3.6L Pentastar V6 (292HP) / 5.7L / 6.4L 392 HEMI V8 (485HP SRT8).
Inspect sensor for water corrosion or cracked plastic housing. on the Chrysler 300 equipped with 3.6L Pentastar V6 (292HP) / 5.7L / 6.4L 392 HEMI V8 (485HP SRT8).
Bolt new OEM side impact sensor into clean, rust-free ground location, torque bolt to spec, and click yellow locking connector firmly. on the Chrysler 300 equipped with 3.6L Pentastar V6 (292HP) / 5.7L / 6.4L 392 HEMI V8 (485HP SRT8).
Reconnect battery, clear SRS trouble codes with an airbag-capable scanner, and verify light turns off after 5-second bulb check. on the Chrysler 300 equipped with 3.6L Pentastar V6 (292HP) / 5.7L / 6.4L 392 HEMI V8 (485HP SRT8).
Equipment for Diagnosing Chrysler 300 (B0091)
Chrysler 300 OEM Replacement Sensor
Direct-fit replacement assembly engineered to OEM tolerances for Chrysler 300.
AstroAI Auto-Ranging Digital Multimeter
Essential for testing 0.1V–5.0V sensor reference signals, ground continuity (<0.20Ω), and harness resistance.
BlueDriver Bluetooth Pro OBDII Scan Tool
Reads and clears enhanced codes (ABS, Airbag, Transmission, Engine) & live freeze-frame telemetry on phone.
Other Common Fault Codes on Chrysler 300
Frequently diagnosed powertrain, emissions, and sensor trouble codes logged on the Chrysler 300:
4. Chrysler 300 B0091 FAQs
What causes code B0091 to trigger on a Chrysler 300?
On the Chrysler 300 (3.6L Pentastar V6 (292HP) / 5.7L / 6.4L 392 HEMI V8 (485HP SRT8)), B0091 is most frequently caused by Corroded or damaged left side impact crash sensor (B-pillar or door sill) or Corroded wiring harness under driver seat / driver door sill.
Where is the OBD-II port located on my Chrysler 300?
On the Chrysler 300, the 16-pin DLC diagnostic connector is located Under driver side dash near left knee panel. Plug in any standard OBD-II scanner with the ignition in the ON position to read freeze-frame parameters.
Can I safely drive my Chrysler 300 with code B0091?
Caution. Side curtain and seat airbag deployment may be disabled in a side-impact collision. Given that B0091 carries a Critical severity rating, we advise avoiding heavy towing or aggressive throttle inputs until sensor readings are verified.

