NHTSA FEDERAL EVIDENCE AUDITAudited: 2026-08-24

2021 Toyota Highlander Common Problems & Defect Telemetry

Authoritative defect intelligence synthesized from 490 verified NHTSA owner complaints, 4 federal safety recalls, and interquartile failure mileage telemetry.

Data Grade: HIGH109 Odometer Verified EntriesMethodology
Executive AI Defect Summary

The 2021 Toyota Highlander receives a 5.3/10 MazicBay Reliability Index based on 490 verified NHTSA federal complaints and 4 safety recalls. The primary reported failure mode is Transmission Hesitation, Hard Shifting & Slipping Reports with a median failure point at 70,250 miles (IQR: 60,00082,500 mi). Out-of-warranty repairs benchmark at $1,400 – $3,800 .

Toyota Highlander PlatformToyota Highlander Series
DLC Port: Under driver steering column near kick panel

*Representative vehicle platform imagery. Body styling varies across generations.

MazicBay Reliability Index
5.3 / 10

22.3 complaints / 10k sold

NHTSA Owner Complaints
490

Verified US federal records

Safety Severity Grade
Critical Risk

Crash, fire & stall audit

Federal Safety Recalls
4

4 Active / Free Remedies

Switch Highlander Model Year (2014–2025)
Defect Clustering

Top Reported Problem Clusters (7)

Ranked by NHTSA Complaint Frequency
#1 TRANSMISSION & DRIVETRAINCritical Severity89% Match Confidence

Transmission Hesitation, Hard Shifting & Slipping Reports

226
Federal Complaints
Failure Mileage (Median):70,250 milesIQR: 60,00082,500 mi
Estimated Repair Cost:$1,400 – $3,800 MazicBay Repair Intelligence Model
Recall Status:Under Investigation / Recall AuditNHTSA Campaign Audit
Reported Defect Symptoms
  • Hard gear shifts / delayed engagement into Drive/Reverse
  • Transmission shudder / jerking under acceleration
  • Transmission slipping between gears
Potentially Associated OBD-II Codes

Correlated via MazicBay Diagnostic Engine (not NHTSA verified fact).

Sample Verified NHTSA Evidence Records (3)
ODI #11757911 • Filed: 08/19/2026Odometer: 75,000 mi

At around 75000 miles (less than 5 year old vehicle) the transmission exhibited a noticeable whine. After further research I presented the vehicle to the local Toyota dealer service department. An active technical service bulletin T-SB-0008-21 that describes a manufacturing de...

ODI #11757967 • Filed: 08/19/2026Odometer: 43,000 mi

This vehicle experienced transmission failure at 43,000 miles. There is a technical bulletin regarding a known manufacturer defect for this Make/Model/Year (TSB-008-21) and we were told by our Toyota service technician that our vehicle displayed all of the same symptoms as tho...

ODI #11754631 • Filed: 08/04/2026

Vehicle is experiencing a distinct, high-pitched mechanical whine or grind sound from the transmission during acceleration that increases in pitch with vehicle speed. The noise does not happen while cruising or coasting. This symptom aligns directly with Toyota Technical Servi...

#2 ENGINE & COOLINGCritical Severity79% Match Confidence

Engine Stalling, Oil Consumption & Cooling Defect Reports

80
Federal Complaints
Failure Mileage (Median):18,000 milesIQR: 9,25080,000 mi
Estimated Repair Cost:$950 – $3,200 MazicBay Repair Intelligence Model
Recall Status:Under Investigation / Recall AuditNHTSA Campaign Audit
Reported Defect Symptoms
  • Engine sudden stall / hesitation while driving
  • Abnormal oil burning / consumption
  • Check Engine Light (MIL) flashing
  • Engine overheating / coolant loss
Potentially Associated OBD-II Codes

Correlated via MazicBay Diagnostic Engine (not NHTSA verified fact).

Sample Verified NHTSA Evidence Records (3)
ODI #11754021 • Filed: 07/31/2026

High pitched whirring from engine when accelerating. Took to mechanic who diagnosed worn internal transmission bearings that could lead to transmission failure. No warning lights or indicators. Toyota is aware of this issue (see Toyota Technical Service Bulletin T-SB-0008-21) ...

ODI #11753720 • Filed: 07/30/2026

On July 25, 2026, while driving my 2021 Toyota Highlander Hybrid at high speeds on the freeway, the vehicle experienced a sudden loss of drive power accompanied by a check engine light and a severe hybrid system error warning. The failure occurred without any prior warning or ...

ODI #11753484 • Filed: 07/29/2026

The contact owns a 2021 Toyota Highlander. The contact stated that while driving 25 MPH, there was an abnormal whining sound coming from the engine. The vehicle was taken to the dealer, where it was diagnosed with transmission failure due to a pinion shaft failure. The dealer ...

#3 BRAKING SYSTEM & ABSCritical Severity87% Match Confidence

Service Brakes, ABS Actuator & Master Cylinder Reports

80
Federal Complaints
Failure Mileage (Median):35,500 milesIQR: 29,25046,000 mi
Estimated Repair Cost:$350 – $1,100 MazicBay Repair Intelligence Model
Recall Status:Under Investigation / Recall AuditNHTSA Campaign Audit
Reported Defect Symptoms
  • Spongy or hard brake pedal travel
  • ABS / Brake warning light illuminated
  • Extended stopping distance / pedal vibration
Potentially Associated OBD-II Codes

Correlated via MazicBay Diagnostic Engine (not NHTSA verified fact).

Sample Verified NHTSA Evidence Records (3)
ODI #11755975 • Filed: 08/10/2026Odometer: 36,000 mi

I had the dealer perform the repair described in Toyota Technical Service Bulletin T-SB-0059-23 (Hybrid Regenerative Brake Transition Feeling Improvement), which reprograms the brake actuator control module. Following this repair, the vehicle continues to exhibit the same lurc...

ODI #11755623 • Filed: 08/08/2026

This is a formal report of Recall Non-Compliance regarding Safety Recall 23V-720 (Toyota Recall 23TA12) on my 2021 Highlander Hybrid. An authorized dealership performed the recall on May 6, 2024, utilizing Op Code 23TA12R1 (Inspection & Install Fasteners). The dealership only ...

ODI #11743952 • Filed: 06/14/2026

On XXX, I was driving my 2021 Toyota Highlander at approximately 55 mph when a deer entered the roadway and I had to brake suddenly to avoid a collision. My ... daughter was properly seated in the second-row seat and was properly restrained by her seatbelt. During the braking ...

#4 AIRBAGS & SAFETY RESTRAINTSCritical Severity86% Match Confidence

Airbag Occupant Detection & Inflator Defect Reports

52
Federal Complaints
Failure Mileage (Median):109,000 milesIQR: 109,000109,000 mi
Estimated Repair Cost:$400 – $1,200 MazicBay Repair Intelligence Model
Recall Status:Under Investigation / Recall AuditNHTSA Campaign Audit
Reported Defect Symptoms
  • SRS Airbag warning lamp illuminated
  • Passenger occupant classification sensor failure
  • Seat belt retractor lockup
Potentially Associated OBD-II Codes

Correlated via MazicBay Diagnostic Engine (not NHTSA verified fact).

Sample Verified NHTSA Evidence Records (3)
ODI #11743384 • Filed: 06/11/2026Odometer: 109,000 mi

Four days after I took delivery of this used vehicle (April 25, 2026), multiple warning lights appeared at once: BRAKE, ABS, PARK, Check Engine, Blind Spot Monitor Unavailable, and RCTA OFF. An independent Toyota dealership diagnosed the vehicle April 27-28, 2026 (approx. 109,...

ODI #11702314 • Filed: 12/01/2025

Recall remedy is not a available in timely manner. Recall # 23ta15

ODI #11701289 • Filed: 11/24/2025

Failed seals on roof rack that allowed water to enter the A pillars. Unknown potential damage to air bag system, and electrical wiring. Smaller leaks can go undetected and damage components over time without owners knowledge. Dealer confirmed water intrusion, Toyota refused to...

#5 ELECTRICAL SYSTEM & BATTERYCritical Severity82% Match Confidence

Electrical Parasitic Drain, Infotainment & Harness Reports

35
Federal Complaints
Failure Mileage (Median):62,000 milesIQR: 36,35085,500 mi
Estimated Repair Cost:$280 – $850 MazicBay Repair Intelligence Model
Recall Status:Under Investigation / Recall AuditNHTSA Campaign Audit
Reported Defect Symptoms
  • Unexplained battery drain after sitting overnight
  • Infotainment display / instrument cluster blackouts
  • Accessory malfunction / alternator fault warnings
Potentially Associated OBD-II Codes

Correlated via MazicBay Diagnostic Engine (not NHTSA verified fact).

Sample Verified NHTSA Evidence Records (3)
ODI #11747815 • Filed: 07/01/2026

The back hatch of the car has issues closing regularly. Nearly half of the time you push the button to shut the back hatch when it is open it will not close and has to be shut manually. Typically, it shuts an inch or two and then beeps at you and when you push the button again...

ODI #11743384 • Filed: 06/11/2026Odometer: 109,000 mi

Four days after I took delivery of this used vehicle (April 25, 2026), multiple warning lights appeared at once: BRAKE, ABS, PARK, Check Engine, Blind Spot Monitor Unavailable, and RCTA OFF. An independent Toyota dealership diagnosed the vehicle April 27-28, 2026 (approx. 109,...

ODI #11730329 • Filed: 04/10/2026Odometer: 62,000 mi

The vehicle experienced a transmission failure at approximately 62,000 miles, which required a transmission replacement. Toyota replaced the transmission with a rebuilt transmission. Immediately after the repair, the vehicle began experiencing multiple issues that were not pre...

#6 STEERING & SUSPENSIONCritical Severity68% Match Confidence

Electric Power Steering Assist & Suspension Noise Reports

31
Federal Complaints
Failure Mileage (Median):18,596 milesIQR: 6,35048,000 mi
Estimated Repair Cost:$450 – $1,400 MazicBay Repair Intelligence Model
Recall Status:Under Investigation / Recall AuditNHTSA Campaign Audit
Reported Defect Symptoms
  • Sudden loss of electric power steering assist
  • Steering wheel pull or highway wander
  • Clunking / knocking noise over bumps
Potentially Associated OBD-II Codes

Correlated via MazicBay Diagnostic Engine (not NHTSA verified fact).

Sample Verified NHTSA Evidence Records (3)
ODI #11746523 • Filed: 06/25/2026

Have been having issues with my 2021 highlander power liftgate strut failure. It will not open at times unless you have to repeat pressing the button. It makes a noise that you know it is definitely not working right. This has been going on for three years and the service depa...

ODI #11743384 • Filed: 06/11/2026Odometer: 109,000 mi

Four days after I took delivery of this used vehicle (April 25, 2026), multiple warning lights appeared at once: BRAKE, ABS, PARK, Check Engine, Blind Spot Monitor Unavailable, and RCTA OFF. An independent Toyota dealership diagnosed the vehicle April 27-28, 2026 (approx. 109,...

ODI #11742503 • Filed: 06/06/2026

Car has stopped while pumping gas seems to be specifically after rain. There was a heavy rain and immediately after while pumping gas car was not able to start. Received message steering power low. Happened 3 times after first incident while pumping gas. Car was checked by a m...

#7 FUEL SYSTEM & INJECTIONMedium Severity65% Match Confidence

Fuel Pump Pressure Loss & Fuel Delivery Defect Reports

13
Federal Complaints
Failure Mileage (Median):44,000 milesIQR: 23,70064,500 mi
Estimated Repair Cost:$650 – $1,250 MazicBay Repair Intelligence Model
Recall Status:Out-of-Pocket / TSB RemedyNHTSA Campaign Audit
Reported Defect Symptoms
  • Sudden loss of propulsion power at highway speeds
  • Extended engine cranking / failure to restart
  • Fuel odor near fuel tank / engine bay
Potentially Associated OBD-II Codes

Correlated via MazicBay Diagnostic Engine (not NHTSA verified fact).

Sample Verified NHTSA Evidence Records (3)
ODI #11753720 • Filed: 07/30/2026

On July 25, 2026, while driving my 2021 Toyota Highlander Hybrid at high speeds on the freeway, the vehicle experienced a sudden loss of drive power accompanied by a check engine light and a severe hybrid system error warning. The failure occurred without any prior warning or ...

ODI #11731434 • Filed: 04/15/2026Odometer: 85,000 mi

This appears to be a fuel pump or something with the fuel issue on a 2021 Toyota Highlander L series. While driving it would stop and switch off at stop lights and stop sign. The codes that come up have to do with fuel being lean. However this also affects the braking system a...

ODI #11723230 • Filed: 03/10/2026

*Component/System:** The **Fuel Pump / Fuel Delivery System** failed. The vehicle and the replaced spark plugs/coils are available for inspection upon request. **Safety Risk:** The vehicle **stalls abruptly while in motion (at speed)**, causing an immediate loss of motive powe...

Safety Enforcement

Official NHTSA Safety Recalls (4)

100% Free Dealer Repair
NHTSA Campaign #23V720000Reported: 26/10/2023

STRUCTURE:BODY:BUMPERS

Summary: Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2020-2023 Highlander & Highlander Hybrid vehicles. During normal vehicle operation, minor impact to the front lower bumper cover may result in the cover coming loose or detaching.

Safety Consequence: A detached front bumper cover can become a road hazard, increasing the risk of a crash.
Manufacturer Remedy: Dealers will repair or replace the upper and lower front bumper covers as necessary, free of charge. Owner letters were mailed April 22, 2024. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's number for this recall is 23TB12/23TA12.
NHTSA Campaign #23V865000Reported: 20/12/2023

AIR BAGS:SENSOR:OCCUPANT CLASSIFICATION

Summary: Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2020-2021 Avalon, Avalon Hybrid, Corolla, Highlander, Highlander Hybrid, RAV4, RAV4 Hybrid, Lexus ES350, Lexus RX350, Lexus RX450H, 2021 Sienna Hybrid, Lexus ES250, 2020-2022 Camry, Camry Hybrid, and ES300H vehicles. A short circuit may develop in the Occupant Classification System (OCS) sensor, preventing the front passenger air bag from deploying.

Safety Consequence: An air bag that does not deploy during a crash increases the risk of injury.
Manufacturer Remedy: Dealers will inspect and replace the sensor as necessary, free of charge. Interim letters notifying owners of the safety risk were mailed in February 2024. Some final remedy owner letters were mailed October 31, 2024. Letters will continue to be mailed in phases through January 2026. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's number for this recall is 23TB15/23TA15 Lexus 23LB03/23LA03.
NHTSA Campaign #24V452000Reported: 18/06/2024

TIRES

Summary: Southeast Toyota Distributors, LLC (SET) is recalling certain 2021-2024 Highlander vehicles. The 20-inch accessory tires with an insufficient load rating for the vehicle's Gross Axle Weight Rating (GAWR) were installed. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 110, "Tire Selection and Rims."

Safety Consequence: Tires with an insufficient load rating can be overloaded and fail, increasing the risk of a crash.
Manufacturer Remedy: SET will inspect and replace the tires and information placard, as necessary free of charge. Owner notification letters were mailed August 16, 2024. Owners may contact SET's customer service at 1-866-405-4226. SET's number for this recall is SET24A.
NHTSA Campaign #26V128000Reported: 05/03/2026

SEATS:MID/REAR ASSEMBLY:RECLINER

Summary: Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2021-2024 Highlander and Highlander Hybrid vehicles. The second-row seat backs may fail to lock into position during seat back adjustment.

Safety Consequence: A seat back that fails to lock may not properly restrain an occupant during a crash, increasing the risk of injury.
Manufacturer Remedy: Dealers will replace the return springs in the seat back recliner assemblies, free of charge. Interim letters notifying owners of the safety risk were mailed April 27, 2026. Additional letters will be sent once the final remedy is available, anticipated August 27, 2026. This is a phased recall. Owners may contact Toyota’s customer service at 1-800-331-4331. Toyota's numbers for this recall are 26TB06 and 26TA06.

Pre-Purchase Inspection Checklist for 2021 Toyota Highlander

Before purchasing a used 2021 Toyota Highlander, perform the following targeted inspections based on reported federal defect patterns:

1. Cold Start & Idle Diagnostics

Scan the OBD-II port under the dash for pending freeze-frame codes (e.g. P0300 misfires, P0087 fuel rail pressure, P0420 catalytic efficiency).

2. Transmission Shift Quality Audit

Test vehicle at low-speed stop-and-go and highway merges. Check for delayed reverse engagement or gear shift shudder between 2nd and 3rd gears.

3. Federal Recall Completion Check

Verify that all 4 NHTSA safety recall campaigns have been performed by an authorized dealership using the VIN.

4. Electrical & Infotainment Drain Check

Ensure the instrument cluster, center screen, and auxiliary charging ports operate with stable 12.0V–14.4V alternator voltage.

Frequently Answered Questions

Defect & Reliability Q&A: 2021 Toyota Highlander

Is the 2021 Toyota Highlander a reliable used car?

The 2021 Toyota Highlander earns a 5.3/10 MazicBay Reliability Index based on 490 federal owner reports. Vehicles maintained under factory service schedules exhibit strong longevity past 150,000 miles.

What is the most frequent defect reported on the 2021 Toyota Highlander?

The leading complaint category is Transmission Hesitation, Hard Shifting & Slipping Reports, with a median failure point around 70,250 miles (IQR: 60,00082,500 mi).

Are there free recall repairs available for the 2021 Toyota Highlander?

Yes, the NHTSA records 4 safety recall campaign(s) for this model year. All safety recalls are performed 100% free of charge by authorized franchise dealerships regardless of vehicle warranty status.