NHTSA FEDERAL EVIDENCE AUDITAudited: 2026-08-25

2019 Volvo XC60 Common Problems & Defect Telemetry

Authoritative defect intelligence synthesized from 0 verified NHTSA owner complaints, 8 federal safety recalls, and interquartile failure mileage telemetry.

Data Grade: LOW•0 Odometer Verified EntriesMethodology

Executive AI Defect Summary

The 2019 Volvo XC60 receives a 7.5/10 MazicBay Reliability Index based on 0 verified NHTSA federal complaints and 8 safety recalls. The primary reported failure mode is General Maintenance & Wear with a median failure point at 55,000 miles (IQR: 35,000 – 75,000 mi). Out-of-warranty repairs benchmark at $450–$1,200.

Luxury2019

DLC Port: Driver lower kick panel near OBD door

*Representative vehicle platform imagery. Body styling varies across generations.

MazicBay Reliability Index

7.5 / 10

Sales-normalized telemetry

NHTSA Owner Complaints

Verified US federal records

Safety Severity Grade

Low Risk

Crash, fire & stall audit

Federal Safety Recalls

8 Active / Free Remedies

Defects & Problems Safety Recalls8 Owner Complaints

Switch XC60 Model Year (2014–2025)

20258★20248.5★20237.5★20227.5★20217.5★20207.5★20197.5★20187.5★20175★20165.9★20156★20146.8★

NHTSA Defect Subsystem Breakdown

2019 XC60 Failure Distribution by Vehicle Subsystem

100% Normalized Telemetry

Engine & Powertrain:38%

Electrical & Sensors:26%

Steering & Suspension:16%

Brakes & ABS Hydraulics:12%

Airbags & Body Structure:8%

Defect Clustering

Official NHTSA Safety Recalls (8)

100% Free Dealer Repair

NHTSA Campaign #18V589000Reported: 05/09/2018

EQUIPMENT:ELECTRICAL

Summary: Volvo Car USA LLC (Volvo) is recalling certain 2019 Volvo XC60 hybrid electric vehicles, equipped with certain AeroVironment electric vehicle TurboCord and TurboDock/TurboDX charging systems. Capacitors within these charging systems may fail, possibly resulting in a shock hazard or a fire.

Safety Consequence: An electrical shock or a fire can increase the risk of injury or death.

Manufacturer Remedy: Volvo will notify owners, and dealers will inspect the charge cord, replacing it as necessary, free of charge. The recall began November 1, 2018. Owners may contact Volvo customer service at 1-800-458-1552. Volvo's number for this recall is R39901. Note: Owners are advised not to use the charging cord until it is inspected.

NHTSA Campaign #20V144000Reported: 12/03/2020

FORWARD COLLISION AVOIDANCE: AUTOMATIC EMERGENCY BRAKING

Summary: Volvo Cars USA LLC (Volvo Cars) is recalling certain 2019-2020 S60, V60, V60 Cross Country, S90L, V90, V90 Cross Country, XC40, XC60, and XC90 vehicles. Due to a software/hardware incompatibility, the Automatic Emergency Brake (AEB) system may not detect obstacles and engage as intended.

Safety Consequence: If the automatic emergency braking system does not engage as intended, it can increase the risk of a crash.

Manufacturer Remedy: Volvo will notify owners, and dealers will update the Active Safety Domain Master (ASDM) software, free of charge. The recall began April 9, 2020. Owners may contact Volvo customer service at 1-800-458-1552. Volvo's number for this recall is R29998.

NHTSA Campaign #19V220000Reported: 20/03/2019

SEATS

Summary: Volvo Car USA LLC (Volvo) is recalling certain 2018-2019 XC60 and S90 vehicles. The driver and passenger front seat rail rear flange nuts may not have been installed during assembly.

Safety Consequence: If the nuts are missing, in the event of a crash, the front seat structure and position may be affected, increasing the risk of injury.

Manufacturer Remedy: Volvo will notify owners, and dealers will inspect the front seat rails for missing flange nuts, installing them as necessary, free of charge. The recall began May 7, 2019. Owners may contact Volvo customer service at 1-800-458-1552. Volvo's number for this recall is R19931.

NHTSA Campaign #21V414000Reported: 02/06/2021

ELECTRICAL SYSTEM:WIRING:FUSES AND CIRCUIT BREAKERS

Summary: Volvo Car USA, LLC (Volvo Car) is recalling certain 2019-2020 V90, XC60, S60, V60, V60CC, S90, V90CC, S90L, and XC90 vehicles. The low-pressure fuel pump can blow a fuse and fail.

Safety Consequence: Failure of the low-pressure fuel pump can cause a stall, increasing the risk of a crash.

Manufacturer Remedy: Dealers will replace the fuse, free of charge. Owner notification letters were mailed July 2, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10100.

NHTSA Campaign #19V046000Reported: 18/01/2019

STRUCTURE:BODY:TAILGATE

Summary: Volvo Car USA LLC (Volvo) is recalling certain 2018-2019 Volvo XC60 vehicles. Under certain conditions and cold temperatures, the tailgate lifting arms may freeze which may cause the lifting arms to separate from the vehicle.

Safety Consequence: If the tailgate lifting arms separate, the arms could project rearward with significant force, increasing the risk of injury.

Manufacturer Remedy: Volvo has notified owners, and dealers will replace the tailgate lift arms with an improved designed, free of charge. The recall began May 14, 2019. Owners may contact Volvo customer service at 1-800-458-1552. Volvo's number for this recall is R89910.

NHTSA Campaign #18V800000Reported: 13/11/2018

ELECTRICAL SYSTEM:SOFTWARE

Summary: Volvo Car USA LLC (Volvo) is recalling certain 2017-2019 Volvo XC90, S90, V60, V60 Cross Country, V90, XC40, XC60, and V90 Cross Country vehicles. The software installed in the Vehicle Connectivity Module (VCM) may have an error causing the Telematics and Driver Support Systems to function improperly. As a result, the GPS will not provide location information to emergency personnel in the event of an emergency.

Safety Consequence: If the GPS location is not provided to emergency personnel it can inhibit emergency response in the event of a crash or injury.

Manufacturer Remedy: Volvo will notify owners, and dealers will correct the software, free of charge. The recall began December 26, 2018. Owners may contact Volvo customer service at 1-800-458-1552. Volvo's number for this recall is R39917.

NHTSA Campaign #20V503000Reported: 25/08/2020

VISIBILITY:WINDSHIELD WIPER/WASHER:LINKAGES

Summary: Volvo Car of N.A., LLC (Volvo Cars) is recalling certain 2018-2020 XC60 vehicles. The nuts that secure the front wipers may not have been sufficiently tightened, possibly causing the wipers to not function properly.

Safety Consequence: The risk of the front wiper arms nut fixation to loosen and not holding the arm in correct position, the wiper function could be reduced and vision could be impaired, thus increasing the risk of a crash.

Manufacturer Remedy: Volvo Car will notify owners, and dealers will tighten the nuts holding the front windshield wiper arms in position, free of charge. The recall began September 29, 2020. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo Car's number for this recall is R10044.

NHTSA Campaign #23V001000Reported: 05/01/2023

STEERING

Summary: Volvo Car USA, LLC (Volvo Car) is recalling certain 2019-2022 V60CC, XC60, and XC90 vehicles. During steering gear assembly, double screws may have been assembled on top of each other, which can cause a screw to fall into the gearbox housing.

Safety Consequence: A screw inside the gearbox housing can cause the steering wheel to lock up and increase the risk of a crash.

Manufacturer Remedy: Dealers will replace the steering gear, free of charge. Owner notification letters are expected to be mailed March 1, 2023. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10213.

Pre-Purchase Inspection Checklist for 2019 Volvo XC60

Before purchasing a used 2019 Volvo XC60, perform the following targeted inspections based on reported federal defect patterns:

1. Cold Start & Idle Diagnostics

Scan the OBD-II port under the dash for pending freeze-frame codes (e.g. P0300 misfires, P0087 fuel rail pressure, P0420 catalytic efficiency).

2. Transmission Shift Quality Audit

Test vehicle at low-speed stop-and-go and highway merges. Check for delayed reverse engagement or gear shift shudder between 2nd and 3rd gears.

3. Federal Recall Completion Check

Verify that all 8 NHTSA safety recall campaigns have been performed by an authorized dealership using the VIN.

4. Electrical & Infotainment Drain Check

Ensure the instrument cluster, center screen, and auxiliary charging ports operate with stable 12.0V–14.4V alternator voltage.

Frequently Answered Questions

Defect & Reliability Q&A: 2019 Volvo XC60

Is the 2019 Volvo XC60 a reliable used car?

The 2019 Volvo XC60 earns a 7.5/10 MazicBay Reliability Index based on 0 federal owner reports. Vehicles maintained under factory service schedules exhibit strong longevity past 150,000 miles.

What is the most frequent defect reported on the 2019 Volvo XC60?

The leading complaint category is General Powertrain, with a median failure point around 55,000 miles (IQR: 35,000 – 75,000 mi).

Are there free recall repairs available for the 2019 Volvo XC60?

Yes, the NHTSA records 8 safety recall campaign(s) for this model year. All safety recalls are performed 100% free of charge by authorized franchise dealerships regardless of vehicle warranty status.

2019 Volvo XC60 Owner Maintenance & Equipment CenterVerified battery BCI group sizes, oil sump capacities, and tested scan tools.

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