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P0455 on Toyota Grand Highlander: Fix & DLC Location

Factory diagnostic troubleshooting wire for fault code P0455 (P0455: Evaporative Emission Control System Leak Detected (Gross Leak)) specifically on the Toyota Grand Highlander (2024–2026, 2.4L Turbo / 2.5L Hybrid / Hybrid MAX 362HP Turbo AWD).

Toyota Grand Highlander
DIY Parts Estimate
$15 - $250 (DIY: $15 - $50)
Grand Highlander OEM Fitment
Shop Labor Quote
$180 – $380
Based on $110/hr labor
Drivability Status
Drivable (Short Trip)
Low urgency level
Est. DIY Time
45 – 90 Min
Basic hand tools
Check P0455 On Another Toyota Model:
Toyota CamryToyota Camry HybridToyota Camry TRDToyota CorollaToyota RAV4Toyota HighlanderToyota Grand HighlanderToyota TacomaToyota TundraToyota 4RunnerToyota CrownToyota PriusToyota Land Cruiser

1. Symptoms of P0455 on Toyota Grand Highlander

When the Engine Control Module (ECM/PCM) on your Toyota Grand Highlander (2.4L Turbo / 2.5L Hybrid / Hybrid MAX 362HP Turbo AWD) logs fault code P0455, drivers commonly observe:

Check Engine Light on on Toyota Grand Highlander (2.4L Turbo / 2.5L Hybrid / Hybrid MAX 362HP Turbo AWD)
Gas cap loose warning message on dashboard on Toyota Grand Highlander (2.4L Turbo / 2.5L Hybrid / Hybrid MAX 362HP Turbo AWD)
Slight fuel vapor odor near rear of vehicle on Toyota Grand Highlander (2.4L Turbo / 2.5L Hybrid / Hybrid MAX 362HP Turbo AWD)
Toyota Grand Highlander OBD-II Port Location
The 16-pin diagnostic connector is located Driver side lower knee panel above dead pedal. Plug in your scan tool to verify freeze-frame sensor values.

2. Most Likely Causes on Toyota Grand Highlander

Historical warranty claims and technical repair bulletins for Toyota Grand Highlander point to the following failure distribution:

55%
Missing, loose, or cracked gas cap seal (Toyota OEM Part)
25%
Faulty EVAP purge control solenoid (Toyota OEM Part)
12%
Stuck open EVAP vent valve (Toyota OEM Part)
8%
Cracked EVAP charcoal canister vapor hose (Toyota OEM Part)

3. Step-by-Step DIY Repair Guide for Toyota Grand Highlander

01
Inspect and Tighten the Gas Cap

Remove gas cap, inspect rubber O-ring for cracks, tighten until it clicks 3 times. on the Toyota Grand Highlander equipped with 2.4L Turbo / 2.5L Hybrid / Hybrid MAX 362HP Turbo AWD.

Required Tool: None
02
Replace Gas Cap with OEM Replacement

If the cap rubber is dried or cracked, replace with genuine OEM cap ($15). on the Toyota Grand Highlander equipped with 2.4L Turbo / 2.5L Hybrid / Hybrid MAX 362HP Turbo AWD.

Required Tool: New OEM Gas Cap
03
Test EVAP Purge Solenoid Under Hood

Disconnect electrical plug and vacuum hose. Apply 12V; verify valve seals tight when unpowered. on the Toyota Grand Highlander equipped with 2.4L Turbo / 2.5L Hybrid / Hybrid MAX 362HP Turbo AWD.

Required Tool: 12V Probe, Vacuum Pump
04
Inspect EVAP Canister Vent Valve Near Gas Tank

Check vent valve for road salt corrosion or spider nest clogs. on the Toyota Grand Highlander equipped with 2.4L Turbo / 2.5L Hybrid / Hybrid MAX 362HP Turbo AWD.

Required Tool: Flashlight, Jack Stands
05
Smoke Test EVAP System

Pump mineral oil smoke into EVAP port to reveal any hairline cracked lines. on the Toyota Grand Highlander equipped with 2.4L Turbo / 2.5L Hybrid / Hybrid MAX 362HP Turbo AWD.

Required Tool: EVAP Smoke Machine

Other Common Fault Codes on Toyota Grand Highlander

Frequently diagnosed powertrain, emissions, and sensor trouble codes logged on the Toyota Grand Highlander:

4. Toyota Grand Highlander P0455 FAQs

What causes code P0455 to trigger on a Toyota Grand Highlander?

On the Toyota Grand Highlander (2.4L Turbo / 2.5L Hybrid / Hybrid MAX 362HP Turbo AWD), P0455 is most frequently caused by Missing, loose, or cracked gas cap seal or Faulty EVAP purge control solenoid.

Where is the OBD-II port located on my Toyota Grand Highlander?

On the Toyota Grand Highlander, the 16-pin DLC diagnostic connector is located Driver side lower knee panel above dead pedal. Plug in any standard OBD-II scanner with the ignition in the ON position to read freeze-frame parameters.

Can I safely drive my Toyota Grand Highlander with code P0455?

Yes. Completely safe to drive, but emissions test will fail. Given that P0455 carries a Low severity rating, we advise avoiding heavy towing or aggressive throttle inputs until sensor readings are verified.