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P0491 on Dodge Charger

Secondary Air Injection System Insufficient Flow (Bank 1)

Factory diagnostic protocol and troubleshooting wire for fault code P0491 specifically for the Dodge Charger (2020–2026, 5.7L / 6.4L 392 HEMI / 6.2L Hellcat (717HP–797HP) / Hurricane 3.0L Turbo).

Verified OEM Telemetry & Field Repair Tree
Dodge Charger2020–2026
Dodge Charger
Sedan5.7L / 6.4L 392 HEMI / 6.2L Hellcat (717HP–797HP) / Hurricane 3.0L Turbo
Reliability
Sensor Voltage Ref
0.1V – 5.0V Ref
Charger SAE Mode $01
ECU Network Bus
500 kbps CAN-FD
ISO 15765-4 Compliant
Drivability Status
Drivable (Short Trip)
Low urgency level
Est. Repair Cost
$180 - $850
Parts & Labor DIY
Check P0491 On Another Dodge Model:
Diagnose P0491 on Specific Charger Model Year:

1. Symptoms of P0491 on Dodge Charger

When the Engine Control Module (ECM/PCM) on your Dodge Charger (5.7L / 6.4L 392 HEMI / 6.2L Hellcat (717HP–797HP) / Hurricane 3.0L Turbo) logs fault code P0491, drivers commonly observe:

Check Engine Light on on Dodge Charger (5.7L / 6.4L 392 HEMI / 6.2L Hellcat (717HP–797HP) / Hurricane 3.0L Turbo)
Failed emissions inspection on Dodge Charger (5.7L / 6.4L 392 HEMI / 6.2L Hellcat (717HP–797HP) / Hurricane 3.0L Turbo)
Dodge Charger OBD-II Port Location
The 16-pin diagnostic connector is located Driver lower dash assembly next to hood lever. Plug in your scan tool to verify freeze-frame sensor values.

2. Most Likely Causes on Dodge Charger

Historical warranty claims and technical repair bulletins for Dodge Charger point to the following failure distribution:

55%
Clogged secondary air ports in cylinder head with carbon (Dodge OEM Part)
25%
Defective Bank 1 air check valve (Dodge OEM Part)
12%
Failing smog air pump (Dodge OEM Part)
* Source: Synthesized from NHTSA ODI field repair telemetry and verified OEM Technical Service Bulletin (TSB) repair tree frequency percentiles for Dodge Charger.

3. Step-by-Step DIY Repair Guide for Dodge Charger

01
Scan and Record Freeze Frame Telemetry

Connect an OBD-II scan tool and record freeze frame sensor telemetry for code P0491 to note engine RPM, load, and voltage when the fault triggered. on the Dodge Charger equipped with 5.7L / 6.4L 392 HEMI / 6.2L Hellcat (717HP–797HP) / Hurricane 3.0L Turbo.

Required Tool: OBD-II Scanner
02
Inspect Related Wiring Harness & Connectors

Inspect the electrical connector and wiring harness related to P0491 for chafing, corrosion, moisture, or pin push-out. on the Dodge Charger equipped with 5.7L / 6.4L 392 HEMI / 6.2L Hellcat (717HP–797HP) / Hurricane 3.0L Turbo.

Required Tool: Flashlight, Multimeter
03
Test Component Resistance & Voltage Supply

Measure circuit voltage supply (12V B+ or 5V reference) and sensor/actuator resistance according to factory repair manual specifications. on the Dodge Charger equipped with 5.7L / 6.4L 392 HEMI / 6.2L Hellcat (717HP–797HP) / Hurricane 3.0L Turbo.

Required Tool: Digital Multimeter
04
Replace Defective Component

Install a new OEM-grade replacement part, torque fasteners to factory spec, and ensure electrical locking tabs click firmly. on the Dodge Charger equipped with 5.7L / 6.4L 392 HEMI / 6.2L Hellcat (717HP–797HP) / Hurricane 3.0L Turbo.

Required Tool: Hand Tool Socket Set, Torque Wrench
05
Clear Trouble Codes & Complete Drive Cycle

Clear all stored DTCs from vehicle memory and perform an OBD-II drive cycle to confirm the diagnostic monitor resets to 'Ready'. on the Dodge Charger equipped with 5.7L / 6.4L 392 HEMI / 6.2L Hellcat (717HP–797HP) / Hurricane 3.0L Turbo.

Required Tool: OBD-II Scanner
Recommended Parts & Testing Tools

Equipment for Diagnosing Dodge Charger (P0491)

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Direct-Fit Replacement Part

Dodge Charger OEM Replacement Sensor

4.7 / 5.0 (Verified Fit)

Direct-fit replacement assembly engineered to OEM tolerances for Dodge Charger.

$45 – $95 Prime
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Sensor Signal Voltage Meter

AstroAI Auto-Ranging Digital Multimeter

4.6 / 5.0 (Best Seller)

Essential for testing 0.1V–5.0V sensor reference signals, ground continuity (<0.20Ω), and harness resistance.

$29.99 Prime
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Top Mobile OBD-II Scanner

BlueDriver Bluetooth Pro OBDII Scan Tool

4.7 / 5.0 (50,000+ Reviews)

Reads and clears enhanced codes (ABS, Airbag, Transmission, Engine) & live freeze-frame telemetry on phone.

Compare OEM & Aftermarket Replacement Sensors for Dodge ChargerVerified direct-fit pricing from Denso, Bosch, Motorcraft, and ACDelco on Amazon.
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Other Common Fault Codes on Dodge Charger

Frequently diagnosed powertrain, emissions, and sensor trouble codes logged on the Dodge Charger:

4. Dodge Charger P0491 FAQs

What causes code P0491 to trigger on a Dodge Charger?

On the Dodge Charger (5.7L / 6.4L 392 HEMI / 6.2L Hellcat (717HP–797HP) / Hurricane 3.0L Turbo), P0491 is most frequently caused by Clogged secondary air ports in cylinder head with carbon or Defective Bank 1 air check valve.

Where is the OBD-II port located on my Dodge Charger?

On the Dodge Charger, the 16-pin DLC diagnostic connector is located Driver lower dash assembly next to hood lever. Plug in any standard OBD-II scanner with the ignition in the ON position to read freeze-frame parameters.

Can I safely drive my Dodge Charger with code P0491?

Yes. Cold start emissions system fault. Given that P0491 carries a Low severity rating, we advise avoiding heavy towing or aggressive throttle inputs until sensor readings are verified.