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P0442 on Chrysler Voyager

EVAP System Small Leak Detected - Diagnosis & Repair Guide

Factory diagnostic protocol and troubleshooting wire for fault code P0442 specifically for the Chrysler Voyager (2020–2026, 3.6L Pentastar V6 24V VVT (287HP / 9-Speed Automatic)).

Verified OEM Telemetry & Field Repair Tree
Chrysler Voyager2020–2026
Chrysler Voyager
Van3.6L Pentastar V6 24V VVT (287HP / 9-Speed Automatic)
Reliability
Sensor Voltage Ref
0.1V – 5.0V Ref
Voyager SAE Mode $01
ECU Network Bus
500 kbps CAN-FD
ISO 15765-4 Compliant
Drivability Status
Drivable (Short Trip)
Low urgency level
Est. Repair Cost
$25 - $200 (DIY: $15)
Parts & Labor DIY
Check P0442 On Another Chrysler Model:
Diagnose P0442 on Specific Voyager Model Year:

1. Symptoms of P0442 on Chrysler Voyager

When the Engine Control Module (ECM/PCM) on your Chrysler Voyager (3.6L Pentastar V6 24V VVT (287HP / 9-Speed Automatic)) logs fault code P0442, drivers commonly observe:

Check Engine Light on on Chrysler Voyager (3.6L Pentastar V6 24V VVT (287HP / 9-Speed Automatic))
Intermittent faint fuel odor near rear wheel well on Chrysler Voyager (3.6L Pentastar V6 24V VVT (287HP / 9-Speed Automatic))
Failed OBD-II smog check on Chrysler Voyager (3.6L Pentastar V6 24V VVT (287HP / 9-Speed Automatic))
Chrysler Voyager OBD-II Port Location
The 16-pin diagnostic connector is located Driver lower kick panel near hood release lever. Plug in your scan tool to verify freeze-frame sensor values.

2. Most Likely Causes on Chrysler Voyager

Historical warranty claims and technical repair bulletins for Chrysler Voyager point to the following failure distribution:

55%
Worn or cracked gas cap rubber seal (Chrysler OEM Part)
25%
Small split in charcoal canister vapor line (Chrysler OEM Part)
12%
Leaking EVAP vent valve solenoid (Chrysler OEM Part)
* Source: Synthesized from NHTSA ODI field repair telemetry and verified OEM Technical Service Bulletin (TSB) repair tree frequency percentiles for Chrysler Voyager.

3. Step-by-Step DIY Repair Guide for Chrysler Voyager

01
Clean or Replace Gas Cap O-Ring

Inspect the gas cap gasket for micro-cracks or debris. Replace with OEM cap if hardened. on the Chrysler Voyager equipped with 3.6L Pentastar V6 24V VVT (287HP / 9-Speed Automatic).

02
Perform EVAP Smoke Machine Test

Inject mineral oil smoke into the EVAP service port to visually pinpoint the pinhole leak. on the Chrysler Voyager equipped with 3.6L Pentastar V6 24V VVT (287HP / 9-Speed Automatic).

03
Replace Vent Solenoid Valve

If smoke escapes from the canister vent, replace the stuck solenoid. on the Chrysler Voyager equipped with 3.6L Pentastar V6 24V VVT (287HP / 9-Speed Automatic).

Recommended Parts & Testing Tools

Equipment for Diagnosing Chrysler Voyager (P0442)

Prime Fast Delivery & Verified Fitment
EVAP Seal Replacement

OEM Tethered Fuel Gas Cap with O-Ring

4.7 / 5.0 (Direct Fit)

Tight-sealing factory fuel cap resolves common EVAP small/large leak codes without workshop visits.

$17 – $26 Prime
Check Fitment on Amazon
Sensor Signal Voltage Meter

AstroAI Auto-Ranging Digital Multimeter

4.6 / 5.0 (Best Seller)

Essential for testing 0.1V–5.0V sensor reference signals, ground continuity (<0.20Ω), and harness resistance.

$29.99 Prime
View on Amazon
Top Mobile OBD-II Scanner

BlueDriver Bluetooth Pro OBDII Scan Tool

4.7 / 5.0 (50,000+ Reviews)

Reads and clears enhanced codes (ABS, Airbag, Transmission, Engine) & live freeze-frame telemetry on phone.

Compare OEM & Aftermarket Replacement Sensors for Chrysler VoyagerVerified direct-fit pricing from Denso, Bosch, Motorcraft, and ACDelco on Amazon.
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Other Common Fault Codes on Chrysler Voyager

Frequently diagnosed powertrain, emissions, and sensor trouble codes logged on the Chrysler Voyager:

4. Chrysler Voyager P0442 FAQs

What causes code P0442 to trigger on a Chrysler Voyager?

On the Chrysler Voyager (3.6L Pentastar V6 24V VVT (287HP / 9-Speed Automatic)), P0442 is most frequently caused by Worn or cracked gas cap rubber seal or Small split in charcoal canister vapor line.

Where is the OBD-II port located on my Chrysler Voyager?

On the Chrysler Voyager, the 16-pin DLC diagnostic connector is located Driver lower kick panel near hood release lever. Plug in any standard OBD-II scanner with the ignition in the ON position to read freeze-frame parameters.

Can I safely drive my Chrysler Voyager with code P0442?

Safe to drive. Will not damage engine internals. Given that P0442 carries a Low severity rating, we advise avoiding heavy towing or aggressive throttle inputs until sensor readings are verified.